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Ballistic Inserts for U-WIN AGILE Plate Carrier Cummerbunds, UHMWPE, Size 1
The U-WIN AGILE Size 1 ballistic insert set is designed for installation into the side cummerbunds of a plate carrier, providing additional protection for the lateral torso areas, which are often less protected than the front and rear sections. The inserts are specifically engineered for U-WIN AGILE plate carriers, ensuring full compatibility, proper positioning inside the cummerbunds, and long-term comfort during active use.
The protective elements are manufactured from Chinese-made Ultra-High-Molecular-Weight Polyethylene (UHMWPE), a modern ballistic material widely used in soft armor systems due to its excellent strength-to-weight ratio. Each insert consists of 55 layers of ballistic fabric, enabling efficient absorption and distribution of impact energy from ballistic threats.
To protect the ballistic material from moisture and environmental exposure, each insert is hermetically sealed inside a waterproof cover. This construction helps maintain stable protective performance even in harsh weather conditions or high-humidity environments.
Ballistic Protection
The total protective area of the set is 5.28 dm². Testing has shown that the inserts provide protection equivalent to Level II according to DSTU 8782:2018 requirements. They are capable of stopping 5.9 g Makarov pistol rounds, 8 g Luger pistol rounds, and 5.5 g 7.62×25 mm Tokarev rounds fired from a distance of 5 meters.
Due to the absence of shock-absorbing padding within the textile carrier components, backface deformation may exceed 25 mm.
Fragmentation Resistance
The set has also been tested in accordance with NATO STANAG 2920 standards. The confirmed V50 value of 723 m/s demonstrates effective protection against high-velocity fragments and secondary projectiles, which remain among the most common threats in modern combat environments.
Compact Size and Comfort
Each insert measures 11 × 24 cm, allowing seamless integration into the cummerbunds without increasing the overall bulk of the carrier. With a total weight of approximately 310 grams, the set provides enhanced protection while maintaining user mobility and endurance.
Specifications
- Type: Ballistic insert set (2 pcs.)
- Series: AGILE
- Size: 1
- Chest circumference: 76–94 cm
- Material: UHMWPE (China)
- Number of layers: 55 per insert
- Protection area: 5.28 dm²
- Protection level: Level II equivalent (based on penetration resistance)
- V50 rating (STANAG 2920): 723 m/s
- Single insert dimensions: 11 × 24 cm
- Set weight: 310 g
- Country of manufacture: Ukraine
The U-WIN AGILE ballistic cummerbund inserts provide a lightweight and practical way to expand the protective coverage of a plate carrier without significantly increasing its weight. They combine modern ballistic materials, proven protective performance, and full compatibility with U-WIN AGILE systems.
