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Ballistic Side Cummerbund Inserts for U-WIN AGILE Plate Carrier, UHMWPE, Size 2
The U-WIN AGILE Size 2 ballistic insert set is designed for installation inside the side cummerbunds of a plate carrier, providing additional protection for the side areas of the torso. Thanks to its increased coverage area, the set enhances overall user safety without adding significant weight or bulk to the equipment. The inserts are specifically engineered for Size 2 U-WIN AGILE cummerbunds, ensuring precise fitment and secure positioning inside the carrier.
The protective core is made from Chinese-manufactured Ultra-High-Molecular-Weight Polyethylene (UHMWPE), a modern ballistic material widely used in personal protection systems due to its excellent strength-to-weight ratio and energy-absorbing properties. Each insert contains 55 layers of specialized ballistic fabric, forming a reliable soft armor barrier.
To protect the ballistic material from moisture, dust, and environmental exposure, each insert is sealed inside a waterproof protective cover. This design helps maintain consistent performance even during prolonged use in harsh weather and demanding field conditions.
Protection Against Ballistic Threats
The total protection area of the set is 6.16 dm². According to test results, the inserts provide performance equivalent to Protection Class 2 under DSTU 8782:2018 in terms of penetration resistance.
The set is capable of stopping a 5.9 g Makarov pistol projectile, an 8 g Luger projectile, and a 5.5 g 7.62×25 mm Tokarev (TT) round fired from a distance of 5 meters. Due to the absence of energy-absorbing padding, backface deformation may exceed 25 mm.
Fragmentation Protection
The inserts have also been tested in accordance with the NATO STANAG 2920 standard. A verified V50 value of 723 m/s confirms effective resistance against high-velocity fragments and secondary projectiles, which represent one of the most common threats in modern combat environments.
Comfort and Mobility
Each ballistic insert measures 11 × 28 cm, providing effective side coverage without significantly increasing the size of the plate carrier. With a total weight of only 364 grams, the set delivers additional protection while maintaining user mobility and long-term wearing comfort.
Specifications
- Type: Ballistic insert set (2 pcs.)
- Series: AGILE
- Size: 2
- Rib circumference: 90–105 cm
- Material: UHMWPE (China)
- Ballistic material: Ultra-High-Molecular-Weight Polyethylene (UHMWPE)
- Number of layers: 55 per insert
- Protection area: 6.16 dm²
- Protection level: Class 2 equivalent (based on penetration resistance)
- V50 rating (STANAG 2920): 723 m/s
- Size of one insert: 11 × 28 cm
- Weight: 364 g
- Country of manufacture: Ukraine
The U-WIN AGILE Size 2 ballistic insert set is a practical solution for expanding the protective coverage of a plate carrier while maintaining a lightweight and ergonomic design. Combining modern UHMWPE materials, proven ballistic performance, and full compatibility with the U-WIN AGILE system, it is well suited for professional field use.
